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oil ( & coolers)


julians

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I have noticed (on my tuned zetec powered 7) that if I keep the revs high for a while the oil pressure starts to drop, I presume this is because as the oil gets hotter (than it should maybe?) it becomes less viscous therefore less pressure.

 

Firstly ,should this bother me? It idles at 2 bar, when at nominal revs its just under 4bar, and when its been held at high revs for a while its back down to 2 bar.

 

Secondly, I use mobil 1 at the moment (0w -40w) , would using mobil 1 motorsport ease my problem or would I start to suffer from sticking valves.

 

Thirdly, I guess fitting an oil cooler would help, are they easy/expensive to fit yourself.

 

Does anyone have any recommendation for a grade of oil to use? The car does spend a lot of its life in the upper echelons of the rev range.

 

Cheers for you advice

 

Julian

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Don't know a lot about Zetecs, but I was told recently NOT to use 0-40 oil but 10-40/50. The reasoning was that it never really gets that cold in Britain (yeah, I know it can feel like it) and that the 'watery stuff' (0-40W) just won't do a good enough job when the eng is really warm. The suggestion was to really get the eng OIL warm (not just up to water temp) before 'giving it some'; five or six miles+

 

It seemed good enough advice to me; unless of course (you lot) know better!

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I've had a similar problem with my Vx and I don't think it's anything to do with overheating the oil. Having said that I would agree that 0w40 Mobil 1 is too thin for Caterham use. Try the 15w50 Mobil 1 or any 10w40.I figured with my engine as, like your's, the oil pressure was good at idle when hot there was nothing radically wrong with the engine. The answer was cureing an oil leak on the pressure sender, changeing the oil pressure relief valve spring and polishing the piston in case it was sticking and tightening the electrical connection on the sender unit. One of these has solved the problem. I also wasted money on a baffled sump because I thought I had an oil surge problem.
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I recently fitted an oil-cooler to my 16V VX and found that it never reached operating temperature, so I closed the oil-cooler again. Obviously the external oil-tank reduced temperatues already significantly. This was in November though, let´s see what the summer will show. I use 0W-40 in my everyday-car which is mainly used on short distances, fine for that but stick with 10W-something for the Caterham. This bloody 0W is like water, some engines also leak the OW-oil ´cause it´s so bloody thin. Had this on a motor-bike, put in a different oil and away was the oil-leakage. Give your 7 some CastrolRS for christmas! It´s worth the money ans smells fantastic....
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Castrol RS, that looks interesting (10w-60), do halfords sell it, or do I have to go to a specialist outlet to buy some.

 

And can it just be added to the existing oil, or do I have to drain out the mobil one.

 

The oil pressure relief spring also sounds like a good point to investigate, this went on my TVR once, and caused (albeit a more severe reaction) zero pressure at high revs but it was fine at idle etc, does anyone know where this is on a zetec and how easy/quick it is to change.

 

Julian

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An alternative to a typical cooler is an oil/water heat exchanger.

 

This gets the oil up to temperature quicker (as it feeds off the water temp rise) and keeps it "cool" (in operating band).

 

They can also be fitted pretty much anywhere rather than blocking off rad' area.

 

I've now scanned the images of my install so once I get a suitable repository a shot of one of these is included. They're about 85 quid +VAT...I think they're easy to fit but had mine done with the rest.

 

Unless you're somewhere really hot I don't think trad. oil coolers are really necessary.

 

C7 AJM

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Comma SynerG synthetic 5w40 is the best oil for small tuned 4 cyl engines.

 

I can't tell youi how similar it is to Mobil 1 5/40 that was discontinued a few years ago, but its probably closer than the fit of my lycra catsuit.

 

Its good for wrestling in too....

 

 

 

Bye Bye Boys

 

wink.gif CommaGirl wink.gif

Good in the wet bits......

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The exchanger unit itself was 82.55 +VAT from Ratrace. It may be slightly more usually as I did spend quite a bit with them, but I believe this is the cost.

 

I don't think all the plumbing gear was with it though. So after adding VAT and pipes etc. you're probably not looking at much change out of 105-120.

 

It looks like an alloy cylinder about 10" long with square sections running its length top and bottom. I guess total height is about 4" and depth 3"-4".

 

Either end has a fitting for a hose as do the square sections top and bottom in the middle. I think the former are for water and the latter for oil if memory serves but I could have this the wrong way round!

 

It then has Mocal written on the side in nice letters.

 

I'll get the images I have put up somewhere tonight and will post where they are...

 

As for how much heat they transfer, couldn't tell you as I don't have figures. Sadly I also never tested how quickly my old engine got up to speed with oil temp etc.

 

Perhaps if anyone else with an 1800k has timings to a set temp we could do some sort of comparison?

 

C7 AJM

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For Mocal parts try Think Automotive they advertise in CCC. By the way from experience I can tell you the problem is not the oil or its temperature. I tried loads of diferent oils with no improvement and this time of year it's hard to get oil up to working temp let alone overheat it.
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I've had a quick look round the web but can't find what the "ideal" operating temperature is for synthetic oils...

 

However with my set up the temperature is pretty much stable at about 75degC, occasionally getting up a bit higher (highest I've seen so far has been 84degC).

 

I'll keep hunting for operating temperature info, but if anyone else has it I'd be interested.

 

I agree fully that a bigger problem in 7's may well be the oil being too cool in many circumstances, especially in this country in winter!

 

C7 AJM

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That seems to be the general concensus throughout everyone I've spoken to.

 

Paul Dunnell blames the raceline sump.

 

Dave Andrews thinks it could be the bleed valve in the pump is clogged with crap.

 

A few poeple have said the standard caterham guages are not very reliable.

 

I'll take the sump off tonight and see if I can see anything obvious.

 

Julian

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I have just spoken to raceline who have suggested a few places to look.

 

- Check the guage is working correctly (also suggested bya few people here)

- There is a small filter at the front of the raceline sump, which could become blocked and stem the flow of oil, remove this filter and clean it. (sounds hopefull)

- Take the sump off and remove the bleed valve and clean it (as Dave Andrews Suggested)

 

I will be giving all these a look tonight, apart from the guage, as I dont have a proper mechanical guage to try.

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No, not yet.

 

The engine did have the wrong filter on (too small), so I though that may be the problem, but its not.

 

I've been trying to locate the oil pressure relief spring, so I can check its not sticking.

 

The haynes manual says it should be near the crank pulley by the oil filter, but I cant find the bloody thing on my engine.

 

So can anyone describe in exact detail where on a zetec the oil pressure relief spring is?

 

If I cant get it sorted over the next couple of days, I'll give the car to a pro to sort out, its needs a couple of other things anyway (rolling road tune, bolt check etc), but it would be nice to sort it myself.

 

Julian

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