Hi Simon
I think an air leak would cause poor running all of the time. First correct the throttle pot setting, this may also have some effect on the idle speed so you might have to play between the two.
TPS should be 0.44-0.45. @ 1000 rpm.
John
Hi Simon
You have not got an idle control valve as your car has roller
Throttles.
At idle your throttle pot is set a little low at 0.39 (should be 0.44-0.45). This could alter the information fed back to the ECU and reduce the fuelling at start up .
John
Hi Phil
The injectors are still for sale...They are the standard Beige ones used on the 2.0L XE 16 valve engine. Please refer to the SBD Motorsport site for more details.
John
Hi Peter
Fun isn't it
Are you using the original ECU or does it need the VVC variety 🤔
Would be good to have the VVC wiring diagramme AND TangoMikeRomeo's car as well.
Always willing to help.
John
Just fitted a Caterham supplied 74 degree stat and had to reduce the diameter to make it fit.
The rubber seal was a Chanel shape in section thus when installed on the stat increases its diameter.
Use plenty of silicone grease as well.
John
Try changing the temp gauge sensor and fit a new stat (Caterham 74 degree R500) or Halfords 82 Degree.
Ensure that the stat has a 3.00mm hole drilled in the flange.
The fan should cut in and out, if not test the fan by shorting out the wires at the rad switch and ensure the rad is completely full by removing the top rad bleed bolt and filling from there.
John
Does it actually overheat or feel very hot under the bonnet 🤔
Your vidio's shows the temperature gauge rising very rapidly...almost too fast to catch up with an increase in engine temperature.
If the alternator voltage regulator was u/s could too high a voltage at higher RPM cause the gauges to go funny and also have some effect on the ECU.
John
Have just had this very problem.....At idle the bottom hose and bottom half of the rad should be nearly as warm as the top.
If the stat does not open you will get very little circulation.
The old stat removed and found to be defective did not have a hole in the flange and was rated at 88 degrees. The new stat supplied by Caterham was 74 degrees and had a hole in the flange partially obstructed by a plastic widget.
John
Adjustment screw nearest to engine block is the idle. Centre screw is balance. Other one full open stop.
Balance best possible left bank of two to right bank and then set idle to 950-1000 Rpm and check throttle pot is at 0.45 ohm pins 1&2 with meter on 20 k scale.
Throttle pot adjustment is very sensitive and is achieved by loosening the pot fixing screws and rotating the TPS body. Adjustment is limited and you may need to elongate the TPS holes.
John
Is your car a K series 🤔. Is the stat mounted on the engine block at the pump / hose connection 🤔
Caterham now supply a 74 deg stat with a 3.0mm hole with widget. With no airlocks and a working stat when warmed up the bottom hose should be hot too.
With the 74 stat instead of the original 88 the stat should open and allow circulation before the fan starts up (if the fan is controlled by a rad sensor) .
Hi Phil
After speaking to Mark I have measured the Throttle Pot voltage at idle again and found it had moved and was a little high @ 0.50
I removed the T Pot and slotted the screw holes to allow more adjustment without being rotated hard against one side of the adjustment hole.....Now back to 0.45
Now runs as smooth as a........
John
Hi Phil
Wash in warm soapy water, rinse, dab dry with paper towel, and put in a warm place overnight to completely dry.
Treat with a fine mist of Pipercross air filter oil spray....Job done
First ensure there is no lip at the top of the bore or you should be using a stepped top ring. Then work out how far the rings travel down the bore and measure at several places in between.
John
Very strange that the car spins over fast on the starter but will not fire up. Sounds like it needs good voltage to the ECU.
Will a bigger battery fit or two Gel batteries wired together.
Soon be Spring
Would have thought 4 thou is a max for a road engine....2 to 2.5 thou from new / rebore.
The bigger clearance might cause loss of compression and oil burning.