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Steering Gaitor Replacement. Help with the "trick"


DouglasBen

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Good Morning. I need to replace split gaitor for MOT. I have looked through Blatchat and multiple references to a trick that involves unscrewing the rod,  and not having to split the ball joint.  However all of the links I have tried have been broken and so I am none the wiser.  Can anyone assist with working link,  or take me through the process please?  Ideally with pictures as I bought a complete car (did not build myself) and am not totally comfortable with all the terminology.  I can however weald a spanner etc!  Thanks very much indeed,  looking to take on this task tomorrow. Thanks.

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And when fitting the gaiter and you can't reach through the side skin to push the wide end on to the rack (nearside on my SV), fold the mouth of the gaiter back on itself half an inch or so, push it up to the rack, then use a screwdriver or spoon handle to unfold it and it pops into place over the rack spigot 👍

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Thank you so far!  Excuse my ignorance,  are there certain parts you should loosen off first to allow it to be unscrewed? How do I actually unscrew the arm?  I am trying to get all the answers before attacking it! Thanks all.

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2 hours ago, DouglasBen said:

Excuse my ignorance,  are there certain parts you should loosen off first to allow it to be unscrewed? How do I actually unscrew the arm?  I am trying to get all the answers before attacking it! 

Have you had a chance to read the whole thread to which I linked above? There's lots of details and photos.

Jonathan

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Cut the cable ties on the gaiter. Undo (just crack) the lock nut at the outside end of the track rod arm which sits against the track rod end. Mark the inner faced of the lock nut position on the rod with a bit of paint. Find the flats on the rod and unscrew the rod from the track rod end  ... etc 

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  • 2 weeks later...

When mine failed at an MOT I watched the mechanic use a ball joint separator. Next time I needed it done I bought one. There are ways of hitting the thing with a pair of hammers but I never got that to work. Easy job with the right tool. A glue repair of the gaiter might be even easier.

Laser 0282

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On 22/04/2024 at 09:50, SM25T said:

You don't need to split the ball joint ! Crack the lock nut and unscrew the tie rod from the track rod end.

Newer track rods don't have flats on them, I recently replaced mine to take out play in the rack, sourced from Caterham.. 

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1 hour ago, timbob said:

Tackling this job myself this weekend. Is there any requirement to repack any grease within the gaiter when replacing it?

No. You can grease the teeth of the rack if you wind it from lock to lock

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9 hours ago, Peter G said:

Newer track rods don't have flats on them, I recently replaced mine to take out play in the rack, sourced from Caterham.. 

You can use mole grips on a part that is hidden under the gaiter while you crack the lock nut.

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11 hours ago, Peter G said:

Newer track rods don't have flats on them, I recently replaced mine to take out play in the rack, sourced from Caterham.. 

They are very tiny flats, not easy to find. Did you have your glasses on 😉

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In the past I've filed small flats on each track rod where there hasn't been any, it seems very hit and miss as to whether they come with flats or not.

Also, whilst the track rod is disconnected from the track rod end, consider fitting electrical cable "gland covers" to protect the nuts from corrosion.

Stu.

 

Gland cover.jpg

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2 hours ago, Jonathan Kay said:

Have you already got the gaiters?

Jonathan

Yes, I have a set from Caterham. I did see in the archive that some older Escort kits fitted, but for about 20 quid, I bought the “fits all models” kit from CC themselves.

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12 minutes ago, Wrightpayne said:

 

Personally, I wouldn’t put washing up liquid anywhere near engineered components. 
 

I can only assume GB was being facetious

 

Probably not, it’s quite common to use soap to assist with fitting rubber components that are a tight fit as it doesn’t affect the rubber where as lubricants like oil and grease will. However you only need a smear imo. 
 

ETA: You could always use red rubber grease but that’s messy and hangs about attracting dirt and carp. 

Edited by Guy Lowe
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