Hi,
The time has come. After months of dreaming, lurking (here), tyre kicking and a test drive or two my Sigma 150 kit arrives next week *thumbup*
I'm hoping to 'do it right' over the winter and be on the road next year, which seems feasible. In my mind I see myself keeping and enjoying the car for many years, and as it will only be in this many component parts once in its life I wondered:
What work do Blat-Chaters advise on my new car before I turn to page one of the build manual?
I've read the FAQ and lurked here for a while and so far have a list:
Polish all the bodywork before beginning assembly. No protective wax on it out of the factory.
Rust proof very carefully – aluminium+steel corrosion cells are a risk for Sevens. People advise Waxoyl, Hammerite, POR15 and even Duralac. But which to use where and what are the most important/difficult areas?
Consider using heavy duty double sided carpet fitting tape for interior carpets.
Fit a catch tank on the diff breather, and extend the breather tubing.
Paint the inside of the wings with stoneguard.
Loosen the filler plug on the gearbox before you fit it, and fill the box with oil (leaving the blanking plug in to prevent spills.
Drill out the rivnuts in the side panels where the rear wings attach, and replace them with rubber rawl-nuts to avoid corrosion.
Bond the front wings rather than bolt, to avoid crazing of the fibre glass
To prevent water ingress seal all round the bulkhead, round the base of the pedal box, the join between scuttle and car side, the ends of the foot-wells.
Insure the kit while it's in transition to being a car, in case the worst happens - does anyone have any pointers to a good policy?
Can I take this opportunity to say 'Hello Batchat' and introduce myself? I'm an IT manager based in Leeds looking forward to a long and fulfilling relationship with a red Caterham 7 Sigma 150.
Rob