Tim, I had a weber flooding problem the other week. I adjusted balance, float levels, check valve etc. I also had a blat mail from a chap in Germany with this solution ... it worked for me
The following is Klaus's e-mail to me.
Klaus Koenig, Munich, Germany
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There is another source for the leaking of Weber DCOEs.
This was pointed out to my by Keith, a Weber tuning guru that I met on the
Innovate Motorsport forum.
I repeat this with my own words, but the credits are with Keith...
The DCOE has a design flaw, because there is no seal between the auxillary
venturi and the carb housing.
The auxilary venturi carrys the venturi that is responsible for delivering
fuel from the main jet.
The auxilary venturi is simly slotted into the carb body and held in place
by the grub screw on the underside of the carb.
Now, the fuel from the main jet is routed from a hole in the carb body into
a matching channel in the auxilary venturi, but there is no seal to prevent
fuel leackage. The seal is supposed to be made by tightening the grub screw,
but you can't overdo it, because otherwise the aux venturi will be damaged.
What will happen now, if the seal in not perfect, is that on open throttle,
when the main circuit is active, fuel will leak out of there and collect in
the gap between the aux venturi and the body. Eventually it will dribble out
of there and drop on you battery. This will only happen when the main
circuit is active, therefore on idle, no fuel will drip out.
To cure this, you can try to tighten the grub screw a little bit, or your
can try to put some Hylomar between the aux venturi and the carb body. But
be careful not to smear any sealant into the main circuit channel.