As Chris (aeroscreens) has said, the Zetec is a great engine and they are available cheaply, but the costs start to pile up when you add the essential Caterham-specific manifolding, fuelling, management, etc. Having said that, a full rebuild of a crossflow isn't cheap these days either. I'm in this boat myself as my crossflow is starting to get a little fumey, and I'm planning to rebuild it when the time comes as it's a key part of the car's personality for me. If your bores are merely uniformly worn and not heavily gouged, you could most likely go from +090" to 83.5mm bores (a very small increase) for which forged pistons are available. If I recall correctly this will give an extra 9cc (1691 to exactly1700) along with lower mass and reduced friction. That's probably the max. rebore for a 711M block like mine, although thicker walled AX blocks can go a lot further. Other than that you're looking at the usual regrinding/refacing/etc. engine overhaul procedures. Pretty much everything you need for a rebuild is still available, but it does add up to a pretty serious investment. When I started my 7 build 30 years ago there were loads of companies selling complete remanufactured and uprated 1700 crossflow engines in kit form for as little as £250, as it was the 'go to' engine for the majority of kit cars on the market. I decided to splash out and spent a whopping £650 on mine - about the current price of a decent set of pistons! As has been said above, there isn't much that Dave Gemzoe doesn't know about the crossflow engine, I'd recommend looking him up. Crudders