I've been dealing with a part throttle/low load hesitation/misfire on my 420R (w/roller barrels) - /forum/420r-hesitation-part-throttle-when-hot I thought I had it figured out after realizing that my TPS voltage had drifted up. It's supposed to be 4.62V at idle. I found that it was 4.71V and this seemed to be the cause of my hesitation issue. Resetting it to 4.62 quickly allowed the engine rev normally. However I saw that the voltage was hunting a bit just sitting there connected to easimap, so I decided to replace it. The first sensor I put in I set to 4.62, then did a short drive. After the car got warm (about 5-10min) I noticed the idle speed had crept up to 1800rpm (normally ~1100rpm). Sure enough when I got back, the voltage was 4.55 (too low a voltage causes the ECU to think more throttle is applied as the voltage from the TPS goes down as the throttle is opened). So I thought maybe that sensor was bad. I got a new OEM Ford TPS sensor and swapped it in yesterday, set to 4.62 of course. Took the car out again and noticed that it was still doing the part throttle hesitation, although just a tiny bit and barely noticeable. Totally driveable, not the severe misfire it had before, and only over a tiny range of the throttle sweep (ie dead spot between 10-12% throttle, where before it was severely sputtering between 1 and 40%). However the idle speed had gradually crept up to 2000rpm. I got home (with the car still hot) and checked the voltage, which was now 4.51V. Needless to say I am confused. The sensor is fastened tightly - I don't think it's moving. Could this be a temperature issue? The TPS does get quite hot being mounted directly to the roller barrel assembly. I don't think Ford intended this part to get this hot. Could the lower voltage be caused by increased resistance in the wiring with heat? I have jiggled the wiring while connected to easimap and didn't see the voltage change at all. Any thoughts are appreciated.