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Threaded terminal post


tommyg

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Are you saying you've stripped the thread on the big terminal post?   If so, how much of the thread remains, and where (top or bottom of the post)?  If there's still good thread at the top, you may get away with packing things out with washers.  I wouldn't use threadlock as this will likely soften/fail due to heat. 

JV 

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Yes - it is threaded at the top - I think due to me putting the nut on not straight (doh!).  Therefore it is ok if I exclude the spring washer (ie there is enough thread left for the connectors and the nut, not if I include the washer).  if I include this then there is not enought thread?

Therefore, if not thread lock - any other ideas?

 

thnks

tom

 

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If you can get the nut tight enough without the washer, that should be fine.  In fact, looking at my starter (R400D), there is no washer!  Bear in mind that this terminal carries a big current (several hundred amps) so you want it to be electrically sound.  If all else fails (and depending on the make/model of the starter), the solution is to get a new terminal post fitted to the solenoid housing.   At worst, a new solenoid assembly will fix things.

Noting your Tetbury location, did you get your kit from Millwood?  If so, I'm sure Jon will help you out.

JV

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Sounds as if you're now OK. But possibilities in addition to the above:

  • Recover some of the rogered thread with a die thread cutter. But that may need getting it out of the car, in which case you might be able to replace the post, and a specialist almost certainly could, as JV says.
  • Fit a short male/ female adaptor (aka standoff) that can grab the remnant of the thread and give you a longer post.

Jonathan

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If you can get the nut tight and holding the cable without a washer, can you get another nut to sit on the remaining thread on the terminal post?  My thinking is that you might be able to get a gentle interference fit between the 2 nuts to prevent the nut that is taking the load from working free.

Best of luck with your build.  I'm not far from you (Cheltenham), if you need a spare pair of hands for anything, just let me know.

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