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Helicoil fix to dry sump.........


DarrenS

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Any recommendations of an engineering mechanic for the fitting of a helicoil in the dry sump pan, (scavenge pipe flange bolt 5mm x 20mm cap head)

Glasgow area

 

 

Thanks Darren

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Thanks for response SM25T 

 I wouldnt over drill / tap bigger thread as wouldnt want to  reduce further the edge distance of the 'soft' ali, unless no other choice 

My next move would be to by a heicoil kit, but also aware of my limitations!

 

any pointers re engeering firms in glasgow area would be appreciated

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The fitting of a helicoil really is quite simple

For an M5 bolt you need a 5.1mm drill bit which if you buy a kit comes with it. You get a tap which you use to cut the thread in the drilled out hole and a tool to insert the helicoil with. It should take no more than 10 to15 mins tops to do it. Indeed I have a kit and some inserts and I am happy to send it to you so that you can DIY. *clap*

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I agree it's not a poor repair, but I hesitate to say they are stronger - even Bollhoff Armstrong don't claim that.  What they are is more wear resistant to repeated use.  We helicoil everything that is going to see repeated dismantling, and don't bother elsewhere.

If you take a decent aluminium alloy, drill and tap a selection of threaded holes, then wind suitably sized cap head screws into them, you will find the cap head screw shears before the (new, unworn) thread shows any sign of pulling out of the alloy.  We did exactly that test to see if we could save time and expense of fitting them - we used to fit several thousand in each machine - we don't now.

Bri

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Morning. Excuse the lack of carriage returns ! Spoke to my pal in Glasgow. They are specialist aluminium welders. He said a helicoil kit would cost £40-£50. Suggested they could fill the hole with weld then drill and tap M5. Cost around £20. Give Stevie Thomson a call. See contact details on http://stsspecialistservices.co.uk/contact Tell him Ian James sent you !
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These kits are a lot cheaper than the branded Helicoil items but are very easy to use and just as reliable for your application.

 

http://www.workshopping.co.uk/category/helicoil-type-kits-metric-standard-coarse/1856/

 

Check that you have specified the correct thread which is likely to be M5 'coarse'.

They're very easy to use provided you follow the instructions but you do need to make sure that the hole is drilled and tapped true, i.e. perpendicular to the surface..  The best way to ensure this is to use a pillar drill rather than by eye with a hand drill.  Any local engineering firm will do it for you, probably in the lunch hour for coffee money.

Paul

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From another contact in Grangemouth ... Hi Ian. We don't have anything so small here. However. We use a company in Glasgow. Called west of Scotland engineering. Tel 0141 959 8800. If you ask for david and say we (BTS Engineering) put you on to them he should be able to help. Rgds. Gary
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Thanks guys, will take some time to consider all the responses, and recommendations.

Unbelievable response, what a great community, have had my car about 21yrs now, spirit seems stronger than ever

 

cheers

Darren

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I would suggest you do not have it welded and retapped, the welding makes the aluminum soft and you will still have to fit a insert to make the threads strong enough again.

I do lots of this kind of repairs for motorbike shops even fitting a 5 mm helicoil can be a problem, you have to break the tab off once installed and if its done wrong and the insert bends as it breaks off then the bolt will jam in the threads.

I never have a problem with larger inserts 8mm plus, the better inserts are the timesert http://www.timesert.com/html/mtrcsert.html its a solid inset and not like a spring made from a strong alloy.

Chris.

 

 

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