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Leaking coolant through expansion tank cap-Caterham with Vauxhall C16nz2 engine


MartinL2

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Hi Jonathan, thankyou for your response, I don't think it has an o ring, are these caps set to vent at a specific pressure  and if so can they start to stick causing the coolant system to over pressurise, causing water to flash to steam and leak out through the cap..Martin

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Is there only one cap type to suit this expansion tank, or are there different caps set at different vent pressures according to actual engine type. To be honest I drained the coolant system, flushed it through, refilled with almost neat red anti freeze and then it seemed to blow out of the expansion tank. Bit by bit with keep refilling, the coolant is probably just water now, and maybe the reason for the rusty coloured coolant..Martin 

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So, was it OK before the new coolant was put in?

Some seven engine types are notorious for air locks and blowing out their coolant, requiring a certain fill procedure. Not sure whether the VX is afflicted - I know from experience the rover k series air locks and will force coolant out of a sound cap.

Can any VX aficionados comment?

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Airlock looks probable but for peace of mind i'd replace the cap (theyre not expensive)

O/E Rover part number:  PCD100160

Halfords HRC606

0.8 to 1.2bar opening pressure.

I have the 2ltr engine which always sprayed coolant when used hard on track. Fitting a swirlpot into the system cured that..

No sign  that I can seeof oil in the coolant so a head gasket problem looks unlikely

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  • Area Representative

I don't want to be the bearer of bad tidings but when a K Series (I know it is not that engine) continually blows out vast amounts of coolant from the header tank even after the pressure cap has been changed & the system thoroughly bled then the head gasket has failed......

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Thank you for all your responses, I have purchased a new cap today, going to try flushing and refilling and fit new cap and see how it goes. Can anyone advise the best way to refill avoiding any airlocks? The car is fitted with a heater. Martin

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Thank you for all your responses, engine flushed, replacement expansion tank cap fitted, refilled, and all air pockets vented, no water blowing out the top on test drive. Just need to get a bit of antifreeze in their now. Martin 

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Hi Anthony, funny you should say that, my cap looked perfectly OK but was also 22 years old. When I refilled there was alot of air to get out, I now need to get some anti freeze in there but the only way I seemed to get the air out was by blowing the hose pipe down the heater pipe so not sure how I'm going to get the air out when I have added the antifreeze..Martin 

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  • 2 weeks later...

ah, You could try my amateur unpatented not sure it works but is fun method but there's loads on here about how to get the air out, not least filling from the highest point of the system and/or using an air bleed thing fitted near the heater. Anthony 

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